Custom busbar solutions to power your performance

One name, different components, with different requirements...

requirements busbar clayens

Design & Process

Stamping, multi-sliders, strip & wire forming

We leverage our global process expertise to save time and ensure technical excellence throughout the product lifecycle. Our integrated capabilities are designed to meet the most demanding technical challenges.

  • Stamping, multi-sliders, strip & wire forming…
  • Steel, stainless steel, copper, copper alloys…

  • 40 stamping and multi-sliders machines

  • 450 pieces per minutes (for busbars)

design and production series

100% visual inspection during stamping

  • Complete process definition based on the design and size of the series
  • High range of technical plastic raw materials

  • 900 injection presses from 25 up to 1600 tons including 3K molding

quality & control level

100% electrical & visual inspection online

  • Definition of the quality & control level according to the customer needs & design
  • Online checking operations during all process phases

  • 100% camera checking operations during stamping

100% electrical tests on automated lines

Metal-plastic parts: combining electrical and mechanical functions

Metal-plastic components are widely used, for example in high-power connectors for automotive and industrial applications.
They combine:

Amodel et Ryton

Metal for rigidity and conduction

Plastic for insulation and design flexibility

  • At Clayens, we manage the entire process:
  • ·       Strip overmolding

·       Metal overmolding

  • ·       Metal-plastic assembly
  • ·       Injection molding with metal inserts
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  • 🤝 Technical collaboration
    We recently co-organized a technical workshop with Syensqo, a global supplier of advanced materials, focused on high-voltage busbars, to share feedback and material insights.
    Learn more

 

🌱 Moving toward sustainable solutions
We also work on recyclable materials and more responsible processes, aligned with our CSR commitments and our ambition for sustainable performance.
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